A Mechanistic Model for Carbon Dioxide Corrosion
of Mild Steel in the Presence of Protective Iron
Carbonate Films—Part 2: A Numerical Experiment |
by |
M. Nordsveen,* S. Nes˘ic´,‡,** R. Nyborg,*** and A. Stangeland**** |
Abstract |
A theoretical carbon dioxide (CO2) corrosion model was used
to conduct numerical experiments, which allowed total insight
into the underlying physicochemical processes. The
focus was on factors influencing protective iron carbonate
film formation and the effect that these films have on the CO2
corrosion process. It was confirmed that high bulk pH, high
temperature, high partial pressure of CO2, high Fe2+ concentration,
and low velocity all lead to favorable conditions for
protective iron carbonate film formation. The model can be
used to identify threshold values of these parameters. Corrosion
rate was not strongly correlated with protective film
thickness. The so-called surface film “coverage” effect appeared
to be more important. Corrosion rates decreased rapidly
as the film density increased. It was shown that in the
presence of dense films diffusion of dissolved CO2 through
the film is the main mechanism of providing the reactants to
the corrosion reaction at the metal surface. It was demonstrated
that “detached” films have poor protective properties
even when they are very dense. Serious errors in prediction/
reasoning can be made by operating with bulk instead of
surface water chemistry conditions. The former is made
possible by using advanced models such as the one used in
the present study.
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